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- May 17, 2009
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No doubt. The repair will be a lot less expensive now than it would have been if it failed on the road... plus the down time would suck.
No doubt. The repair will be a lot less expensive now than it would have been if it failed on the road... plus the down time would suck.
My 1994 K1500 is leaking oil from front diff from the seals mostly around where the left output shaft connect to it,
Also there is a slight play on the same shaft.
It all started over a year ago when I went on the highway at high speed with 4x4 mode still engaged which caused clanking noise and oil and smoke to come out of the diff, when I stopped I managed to dis-engage 4x4 and continued driving ok.
The car been driving fine ever since but lately I reffiled the oil which came out after about 100miles highway driving,
Other than oil there is NO noise or whining.

It's not fixed yet?Real smart.....4wd on a highway
It's not fixed yet?
Real smart.....4wd on a highway
It's not fixed yet?
I had a dumbass moment about 5 years ago and did this. I was pulling my buddies boat out of the water and I always used 4HI with his particular boat due to the size and wet ramp. I was about 5 miles down the road before I realized I never took it out of 4HI. Fortunately no damage.

Real smart.....4wd on a highway
It's not fixed yet?
I had a dumbass moment about 5 years ago and did this. I was pulling my buddies boat out of the water and I always used 4HI with his particular boat due to the size and wet ramp. I was about 5 miles down the road before I realized I never took it out of 4HI. Fortunately no damage.
I've done it as well....about a mile at 40 maybe.But this guy was ''at speed'' and the diff was smoking![]()

Well of course the broken bolt gremlin god had to come visit me today. I was dong some prep work today in the morning before work and cleaning up the mounting surfaces where the diff mounts to and the surfaces on the knuckles where the hubs mount. I also had new oem sway bar bushings to install, that I never got to when I installed my new lca's and uca's a month go. I figured now would be a perfect time to do it.
So of course the last bolt had other plans for me. And yes that's my ugly ass mug shot in the pic as we used a forward facing cam thru the wheel well.
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Before anyone says anything, nope I did not apply any super human torque to it. The head just snapped off using my 3/8 drive. I already have new bolts on order. I retapped the remaining 3 good holes as it's a M10x1.50 thread and I have that tap Now it will be time to bust out the grinding wheel, torch, and some left handed drill bits and put them to use, and say a prayer and do the broken bolt dance. Hope this puppy comes out. My last resort is to just weld on a thread stud.
Oh and the shop just called. Diff was completed about 2 hours ago. Not bad, 1.5 day turn aroudn time. Going to pick that up in the morning. Hopefully get the truck back on thr road sometime tomorrow.
