How to do a brake job on GMT-800, 2006 Chevy Silverado

Bigredmariner

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I replaced the brake pads and shoes on my 2006 Chevrolet Silverado and thougt I would do a little write up.
Jack up front of truck and support on jack stands with parking brake set. Remove front wheels.
brakesanddecrank001.jpg


Remove 2 bolts securing caliper to spindle, mine took an 18mm wrench/socket.

brakesanddecrank002.jpg


Remove wheel speed sensor cable clip from bracket and take out the bolt securing the brake line bracket, mine took a 10mm socket.

brakesanddecrank003.jpg


Now remove the caliper from the rotor and set it aside. I used some wire and tied it up so it wouldn't be dangling by the brake line. Remove the Torx head screw that is securing the rotor to the hub. Mine took a T-30 Torx bit.

brakesanddecrank004.jpg


Remove the rotor from the hub and set aside.

brakesanddecrank005.jpg


In this picture you can see the wheel speed sensor. It's nice to know where it is just in case you ever have problems with ABS.

brakesanddecrank006.jpg


Now that the rotor is removed you can remove the stationary brake pad. Then using a C-clamp, compress the piston completely and remove the last pad.

brakesanddecrank007.jpg


From this point I washed everything down with Brakleen. Expect to use about 6 to 8 cans when doing all four corners. The cheap stuff works just as well as the expensive stuff. Just try to clean everything up as good as possible, paint everything now if it makes you feel better.

Here is a comparison shot of the old pads and the new pads. These are the original pads and have 96,000 miles on them. Honestly they probably have 20,000 more miles left on them with the way I drive.

brakesanddecrank008.jpg

brakesanddecrank009.jpg


I took my rotors down to the local O'Reilly's and had them turn the rotors. There was no need for replacement and they only needed to be skim cut. They cleaned up nicely. Assemble in reverse order.

brakesanddecrank015.jpg


Now it's time to bleed the system. In my case I changed out all of the brake fluid since I have never done it on this vehicle. It was time the old stuff looked pretty dark. I used a vacuum bleeder which I picked up at the parts store for about $40. I used a quart of DOT3 brake fluid for the job. I don't have action shots from the bleeding process, just connect the vacuum pump up to the bleeder plug. Crack the bleeder and pump away until you get clear fluid. Tighten the bleeder and continue on to the next caliper. I used the vacuum pump to suck the old fluid out of the reservoir and refilled with new before I started the bleeding process.

brakesanddecrank016.jpg


Old brake fluid.
brakesanddecrank018.jpg


Now with the front wheels back on you can move to the rear. Jack up the rear of the truck and place your jack stands in a good secure spot. Block the front wheels, make sure you release the parking brake. It will be almost impossible to remove the rear drums with the parking brake set.:jester:
The rear drums some times stick and are hard to remove so there are two jacking bolt holes for using a bolt to help get them loose. Mine required a 10mm bolt. With the drums removed here is what you'll see.

BrakesandBlockremoval001.jpg


Remove the spring from the slack adjuster mechanism. Remove the slack adjuster arm and the adjuster itself.

BrakesandBlockremoval008.jpg


Now the fun part is removing the large W shaped spring, you can use a pair of pliers to pull it out of the hole. Then slide it inward and remove the shoes.

BrakesandBlockremoval006.jpg

BrakesandBlockremoval007.jpg


The rear shoe is the one with the parking brake mechanism on it. With the shoe loose turn it over to give yourself access to the end of the cable, pull it toward you and then press it down and pull out to disengage. It is easier if you disconnect the parking brake cable completely when doing this.

BrakesandBlockremoval004.jpg


BrakesandBlockremoval003.jpg


BrakesandBlockremoval005.jpg


Now wash everything down and clean it all up. Have your drums turned down and reassemble in reverse order.

BrakesandBlockremoval008.jpg


For adjusting I adjusted the brakes out until the drum would just go over the shoes. Reconnect the parking brake cable, bleed the brakes with the vacuum pump like on the front. Then once it was all together I went to a parking lot and let them self adjust. To do this simply go in reverse and apply the brakes, this will cause the brakes to chatter a bit and the self adjuster will ratchet up tension until the proper space is achieved. It's old school but it works.
I used Wagner Thermo-Quiet Ceramic shoes and pads and spent about $250 total, this includes the vacuum pump I bought. Hope this helps someone.:cheers:
 
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OldCracker29

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Good write up J-Rod. I don't mind doing disc brakes, but I hate doing drums.
 

Matt_

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:thumbs:

Good job, J-rod
Thanks, do you think I left anything out?:dunno:

I highly recommend taking the caliper off of the arbor. Then you can take out the slides, clean the old/burnt lube off of them and reapply fresh lube.

Also, if new metal brake slides don't come with the new brake pads, I take a wire brush to them to clean off all of the rust & debris, and often apply a touch of lube to the mating surfaces there as well.

Two common brake problems I see in the shop are due to the caliper slides seizing up or the brake pads seizing; both of which are preventable with a few extra cleaning/lubing steps.



On a side note... I just did brakes on my friends car yesterday. I was teaching him how to do it and I made the commend "Im anal about my lube". We both looked at each other and immediately started cracking up :lolup:

Once tears stopped rolling out of our eyes I came up with an idea for a new quick lube shop.... its going to be called "Anal Lube" and our slogan will be "We're anal about our lube" :naughty:
 

Zembonez

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Nice write up Jarrod. Awesome pictures!
 

Bigredmariner

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I highly recommend taking the caliper off of the arbor. Then you can take out the slides, clean the old/burnt lube off of them and reapply fresh lube.

Also, if new metal brake slides don't come with the new brake pads, I take a wire brush to them to clean off all of the rust & debris, and often apply a touch of lube to the mating surfaces there as well.

Two common brake problems I see in the shop are due to the caliper slides seizing up or the brake pads seizing; both of which are preventable with a few extra cleaning/lubing steps.
Good point Matt, I did not take my slides apart. The rubber boots were still in perfect condition and they had a nice smooth movement so I didn't disturb them. I'll see if I can find some pics to add to the OP covering that.:cheers:
 

merlin5577

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Nice write up and pictures. Thanks for posting. The only thing I would suggest different is not reusing the old rotors. When a shop 'turns' a rotor, they take metal off. Each bit of metal taken off is less thats able to absorb heat, leading to warped rotors. Plus, with 96K on them, I think you got your money out of them.

:cheers:
 

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